China Automatic Die Cutting Machine with High Precision

China Automatic Die Cutting Machine with High Precision

Specs:

Model Device QMY1200P
(SZ1200P)
QMY1300P
(SZ1300P)
QMY1500P
(SZ1500P)
Max. Paper Size mm 1200*780 1300*960 1500*1100
Min. Paper Size mm 350*350 four hundred*410 400*440
Max. Die-reducing Measurement mm 1180*760 1280*940 1480*1080
Max. Velocity sh/h -5500 -5500 -4500
Max. Operating Pressure T 300 three hundred three hundred
Corrugate sheet Thickness mm 1-7 1-seven 1-7
Cardboard sheet measurement gsm 250-800 250-800 250-800
Die-reducing Precision mm ±0.five ±0.five ±0.5
Total Electrical power KW 22.5 22.five 27.five
Total Weight kg 14500 15500 19000
General Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245

Characteristics of the equipment:

Major Attributes:
The Bobst sort reduce structure tends to make the slicing system movement like a scissor, it will recognize a total and easier reduce.
Principal worm gear employs alloy copper materials, after the skilled operator’s guide scraping treatment and rigid standard tests, it can assures the driving elements 10 several years life.
The principal chains undertake imported British Renold model, the distinctions of 10 chains are less than .2mm.
The connect between gear box and driving shaft adopts sleeve and pin construction guaranteeing a strong link.

Pace:  
The equipment adopts frequency controller to achieve stepless pace acceleration which can reach to 4500 occasions for each hour. During real generation, it can typically run at 3600 to 4200 occasions for each hour according to the quality of the board. If the quality of the paper is great, a excellent operator even can function the machine at maximum pace.

Basic safety:
As it is shown in the picture of the machine, the equipment adopts  automatic paper feeding strategy which keeps the operator absent from the die-reducing part. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing part with sensors and detectors at die-cutting element to ensure that the device can not be commenced when the die-cutting plate is at adjustment position.
In addition to the sensors at die-cutting part, there are sensor or approach switches at window element to make the total device at checking standing to make certain its security.

Operation comfort:
There is Guy-device interface set up in the handle panel which will displays the protection standing of the device as properly as malfunctions to aid the operator. Digicam is also set up in entrance of the operator for him/her to keep track of the procedure standing at the delivery component.
Principal Structures and Important Materials Used
 

Four Main Large Components:
They are: bottom station, relocating platform, higher platform and device wall. The bottom station is produced of grey cast iron -HT 200 the shifting platform is ductile iron – QT forty two-ten and the equipment wall is high quality A3 steel.

Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a relocating set to make certain secure force out set of not much less than three hundred tons.
 

The materials for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.

Die-chopping and Creasing Component:
The travel is transferred via crank rod to pendulum which will provide the transferring platform to transfer up and down to reach die-lower and creasing goal.
The pendulum is produced of high top quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – entirely stick to the specification of 1080 type computerized die-reducing and creasing machine. When compared with automated die-reducing and creasing equipment which is utilized for cardboard die-slicing, this sort of computerized die-reducing and creasing device is mostly used for corrugated board which requirements less pressure for die-cutting, in this case fairly some producers have made more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We keep broader pendulum and bigger diameter on its shaft to make our device final for a longer life.
The die-reducing plate employs seven mm seventy five Crl plate which has far more hardness and daily life span than the manganese plate.  
Board Conveying:
 

It adopts 3-cam intermittent positioning gadget to make sure the boarding conveying accurate and secure.
 
The equipment makes use of gripper bar sort with 12A long joints chain which is significantly less in bodyweight and considerably less shock to the intermittent unit below the precondition to guarantee the toughness of the chain. The brand name of the chain is Renold U.K with higher precise and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- light-weight in fat and substantial in energy.
CZPT Element
The electrical components are designed and assembled in accordance to the CZPTpean CE standard and utilizes entire world vast identified brand products.

Installation of Die
The die mounting and dismounting adopts facet withdrawing approaches which time saving and easy for operation.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is basic, handy and reputable.
Special Figures of Our Machine:
Intelligent And Unique Entrance Lay Design and style:
When compared with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the front lay, it will injury the front lay and the gripper bar when the front lay reaches to its optimum placement.
CZPTly the producers will install sensors on this component to cease the device when the paper is fed abnormally to the front lay. Even so, when the equipment is managing at the substantial velocity, the inertia will bring the machine to run for a while to make the entrance lay to its maximum point and then also hurt the entrance lay and the gripper bar.
Our special layout is that when the irregular board feeding happens and being detected, the front lay can in no way reaches to its optimum point which tends to make totally free from front lay and gripper bar damages simply because of abnormal paper feeding.
As it is our unique layout, so there is no photograph to be demonstrated below.
Auto-Guide Switching System
The Feeding program for this sort of device can do vehicle and manual. When the sheet form is very good, you can use auto-operate. When the form of the sheet is not very good, you can use manual function and do sheet feeding manually.  
When the sheet is not excellent in condition, you can open the rear beam and carry up the feeder to do guide feeding.  
Stripping Part  
 (a) The equipment is 50 percent striping which can strip off a few – edge squander and middle holes of the board.
 (b) There are upper chase, center chase and reduce chase in which the male, elastic block and
feminine die are positioned to strip off the squander.
                     
Configurations:
 

Title Manufacturer and Origin Remarks
CZPT SKF Swiss Important portion
IKO Japan or HangCZPT, China Not essential part
Chain Renold U.K Main Chain ( Discrepancy of considerably less than .2 mm for for each ten chains of machine chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Picture CZPT Switch Fotek ZheJiang  
Stabilizer MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 
Resources Package
 

Identify Sum Specification
Minus Screw Driver one 150
Additionally Screwdriver 1 a hundred and fifty
Monkey Wrench one 300
Interior hexagon Spanner one set 1.522.534568101214
Greasing Gun one  
Oil Gun one  
Wrench One established 12,fourteen/thirteen,16
Vise 1  
Triangular File 1  

 

 
 

China Automatic Die Cutting Machine with High Precision